1210 Sleeve Pack Container with Custom Dunnage
1200 x 1000 mm
Base Footprint
Custom
Dunnage
Foldable
Return Design
Project-Specific
Sleeve Height
A Returnable Packaging System Built Around Your Product
This sleeve pack configuration is designed for projects where parts need positioning, separation, cushioning, or surface protection during repeated transport. TECPACK uses the standard 1210 footprint as a starting point, then adapts the sleeve height, lid, and inner dunnage to your product geometry and handling method.
Custom Dunnage
EPP, EPE, HDPE blister, honeycomb board, hollow board, EVA, or fabric pocket options can be developed around part geometry.
Folding Return
Sleeves fold flat for empty return, helping reduce return freight and storage volume compared with rigid containers.
Matched System
Base pallet, sleeve, lid, and dunnage are specified as one packaging system instead of separate loose components.
Project Documentation
QC photos, loading records, drawings, and PPAP support can be prepared when required by the project.
Technical Specifications
Reference data for model selection and project review. Final specifications must be confirmed by selected model, production sample, and project requirement.
| Specification | Reference / Options | Notes | |
|---|---|---|---|
| Base Footprint | 1200 x 1000 mm / 1200 x 800 mm / custom | 1210 is the main reference configuration. | |
| Sleeve Height | Project-specific | Confirmed by product height, loading layout, and stacking method. | |
| Sleeve Material | PP honeycomb / hollow board / corrugated PP | Material and thickness confirmed by load and handling conditions. | |
| Inner Dunnage | EPP / EPE / HDPE blister / honeycomb / fabric pocket / EVA | Selected according to protection, positioning, and surface requirements. | |
| Lid / Top Cover | Standard / reinforced / custom | Depends on stacking, dust protection, and transport route. | |
| Return Ratio | Reference only; depends on structure | Final fold ratio confirmed after configuration review. | |
| Handling | Forklift / pallet truck | Fork entry and base compatibility must be confirmed. | |
| Documentation | QC photos / loading records / PPAP support if required | Available according to project requirements. | |
Available Variants — Configuration Reference
Each variant is engineered for a specific application requirement. Select the configuration that matches your logistics environment.
- Current
1210 Standard Sleeve Pack
Base + sleeve + lid for general returnable transport where no complex inner protection is required. Suitable for standard parts with basic handling needs.
- Current
1210 Sleeve Pack with Custom Dunnage
Adds protective dunnage for fragile, irregular, scratch-sensitive, or orientation-critical parts. Custom-designed inner structures for precise fit.
- Current
EPP Dunnage Sleeve Pack
Designed for higher-value components requiring cushioning, position control, and repeated use. EPP material offers excellent shock absorption.
- Current
Honeycomb Divider Sleeve Pack
Suitable for automotive, appliance, and large part separation with lightweight rigid partitions. Cost-effective solution for multi-cavity layouts.
Product Documents
Access technical documentation and project support materials
Product Sheet
Product overview · Key specifications · Applications
Download FreeCAD / DXF Drawing File
Available on request for project review and custom development
Request Drawing
Need a Project-Specific Sleeve Pack Configuration?
If the standard model or base configuration does not fully fit your application, TECPACK can review project-specific options before quotation.
Custom Sleeve Height
Set height according to product height, loading layers, and empty return needs.
Inner Protection
Develop dunnage to prevent movement, collision, scratching, or wrong orientation.
Base & Lid Matching
Specify pallet base, top lid, reinforcement, and entry direction as a matched system.
Printing & Identification
Add part number, route label, barcode, QR code, handling marks, or customer branding.
Where This Product Is Used
Automotive Parts
Returnable dunnage packaging for bumpers, trims, stampings, steering wheels, and interior parts.
View Automotive Partssolution
EV & Battery
Cell trays, battery modules, wiring harnesses, and electronic units requiring positioning and protection.
View EV & Batterysolution
Electronics & Appliance
Large fragile parts, glossy surfaces, panels, displays, and appliance components.
View Electronics & Appliancesolution
Warehousing & 3PL
Reusable project packaging for multi-trip parts movement and return loops.
View Warehousing & 3PLsolution
Custom Industrial Projects
Non-standard parts where ordinary containers or cartons cannot control movement.
View Custom Industrial Projectssolution
Export Packaging Projects
Reusable packaging developed for repeated export or closed-loop supply programs
View Export Packaging Projectssolution
1210 Sleeve Pack Container with Custom Dunnage — Frequently Asked Questions
It is a base configuration. The 1210 sleeve pack structure can be used as a starting point, but the sleeve height, dunnage, lid, and loading layout are confirmed according to your product.
If your parts are fragile, irregular, scratch-sensitive, or need fixed orientation, custom dunnage is recommended.